BELYCAST™:
Automatic Pouring Solution for Single or Dual Stopper Systems
State-of-the-art Technology
BelyCast is designed to pour any kind of iron with a stopper rod. It can be installed on any combination of pouring vessel (furnace or ladle) and molding line (horizontal or vertical).
3 MAIN FEATURES
POURING SENSORS
measure iron levels
& flow in the mold cup
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Air- or water-cooled protection sleeve
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Easy installation and adjustment
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High-speed and accurate measurements
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Works with every sprue cup shape and size
ELECTRIC STOPPER ACTUATOR
controls the iron flow
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High resolution position monitoring
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Inline actuator without play
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Stopper twisting system included
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High speed translation
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Adjustable closing force
SMART
CONTROLLER / HMI
automatizes mold pouring
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Consideration of pouring quality criteria (quick choking, steady sprue cup level, etc)
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Predictive controller
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Real time elaboration of flow estimator
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Elaboration of the optimal pouring law
ADDITIONAL FEATURES can be included, such as:
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Cups position sensor
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Automatic positioning of the pouring vessel
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Nozzle plunger system
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Iron level measurement with Laser sensor
- Iron temperature measurement
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Hot metal detection cell
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Furnace pressure control
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Additional monitoring cameras
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Interface tailored to customers' specific devices
OPTIMIZED CONTROLS
MOULD MAPPING FUNCTIONS
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Automatic positioning of the vessel
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Pattern change
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Bad mould management
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Display of pouring results
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Hot check tracking
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Cooling control
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Tracking of moulds along the line
USER-FRIENDLY MAN / MACHINE INTERFACE
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100% pouring process interface
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Multilingual interface (touchscreen)
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Few and simple adjustments,
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Real time pouring pictures display,
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Multi-level password access,
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Data login & review software,
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Remote control & assistance
ADVANTAGES
Very high operational availability of the system (over 99.5%)
Self adjustable controller that compensates process drifts automatically
reduction in operator involvement and increased yield of the production line
Reduction of
maintenance costs
& down times
Full optimization leading to iron savings
Full electric,
fast & soft stopper
management
Automatic pouring system adjusted to match your pouring quality criteria
Production data automatically conserved for quality and performance control
LASER & CAMERA SENSORS
Our sensors can be installed independently. They can be autonomous and are easy to integrate in your system. Designed to be installed in hot zone areas and harsh environments, they are equipped with air- or water-cooled housings and heat resistant cables.
NON-FERROUS METALS
Our sensors and controllers can also be adapted to non-ferrous applications requiring level measurement and molten metal flow control.